1, to be relocated equipment overview: the name of the equipment for the 315-ton punching and shearing four-column hydraulic press, model YA32-315F, is manufactured by the Huzhou Machine Tool Factory. The original book value of the equipment is 336,400 yuan. The equipment weighs 27 tons and has a height of about 5.3 meters. The equipment is precision large equipment, the structure is more complex.
2, equipment relocation process decomposition and the process of relocation costs:
(1), demolition costs: first of all, the equipment should be dismantled, dismantling, should be rented 25 tons of large-scale hydraulic car cranes, dismantling and lifting of sub-modules. According to the equipment management personnel, technical personnel analysis, by the structure of the equipment, weight, volume of the impact of the time required to dismantle about 3 working days, while requiring 3 technicians and 1 ordinary workers on-site operations. According to market research, 25 tons of large hydraulic car crane daily rent of 2000-2600 yuan, the measurement of the 2000 yuan; technicians on-site operating wages of 200 yuan / person. Day; general workers on-site operation wages for 50 yuan / person. Day. Then: dismantling cost = 25 tons of large hydraulic car crane rent + technician wages + ordinary workers wages = 3 * 1 * 2000 + 3 * 3 * 200 + 3 * 1 * 50 = 7950 yuan
(2), packaging costs: because of this equipment for the dismantling of the sub-module, you need to be fixed in a wooden box packaging for the protection of the transport. According to the analysis of equipment managers and technicians, the equipment weighs 27 tons, disassembled when broken down into four modules, that is, the need for four wooden boxes. Affected by the structure and volume of this equipment, the specifications of the wooden box should be 2M * 2M * 1.5M, and then take into account the weight of the equipment module and other factors, the production of each wooden box when the required logs about 2 cubic meters, according to the market survey, each cubic meter of logs for the current market price of 500 yuan. According to another inquiry, the log theater board fee of 100 yuan, wooden box production fee of 50 yuan. Then: packaging costs = the number of crates * (logs unit price * logs need + logs theater board fee + crate production fee) = 4 * (500 * 2 + 100 + 50) = 4600 yuan.
(3), transportation and handling costs: the equipment is a large equipment, weight (up to 27 tons), so the need for large flatbed transport with a load capacity of 30 tons. According to market research, the capacity of 30 tons of large flatbed trucks for the current class of 2,000 yuan. The equipment transport loading and unloading about half a shift. Then: transportation handling costs = 2000 * 50% = 1000 yuan.
(4), installation and commissioning costs: the installation of the equipment, electrical engineers, mechanical engineers, hydraulic engineers, an ordinary worker, about 6 working days. According to market research, because of the large technical content, the technical engineers daily wage of 200 yuan, ordinary workers daily wage of 50 yuan. Commissioning testing of the equipment, because it is a large precision equipment, according to the Ministry of Machinery related to equipment management and installation regulations, should be moved to the professional third-level maintenance of the equipment. This equipment is rated at 28 coefficients, the third level of maintenance requires 1344 man-hours. According to another survey, the city's mechanical technicians wages, meal allowances, transportation costs and social three gold, an average of 5,000 yuan per month, then each man-hour wage of 22.23 yuan. Then: installation and commissioning costs = installation costs + commissioning and testing costs = (6 * 3 * 200 + 6 * 1 * 50) + (1344 * 22.23) = 33777 yuan.
(5), dismantling wear and tear and equipment foundation wear and tear. Demolition wear and tear costs: the measurement of the equipment dismantled due to the dismantling of the relevant components, accessories and appurtenances can not be reused and dismantling wear and tear costs to be ignored. Equipment foundation wear and tear costs: A, equipment foundation replacement price determination: equipment foundation replacement price = project cost + professional fees project cost using the re-establishment of the budget method, that is, according to the original equipment foundation plan, re-establishment of the budget, which led to the construction of the project cost (the budget and the original equipment foundation plan is omitted). After calculation, the project cost is 37,828.80 yuan. Professional fees mainly include preliminary engineering and survey and design fees, accounting for 3.5% of the cost of the project, that is, 1324 yuan. Then the equipment foundation replacement price = project cost + professional fees = 39,153 yuan.
B, the determination of the rate of new: the equipment base can be used for 50 years, has been used for about 10 years and the normal use of the equipment base, so the rate of new using the method of determining the number of years, that is: the rate of new = (serviceable life - has been used for years) / serviceable life = 80% C, the equipment base wear and tear = equipment base replacement price * rate of new = 39,153 * 80% = 31,322 Yuan.
(6), insurance premium: insurance premium = equipment book value * insurance rate = 336,400 * 6 ‰ = 2018 yuan.
(7), unforeseen expenses: unforeseen expenses = (discount unloading fees + packaging costs + transportation and handling costs + installation and commissioning costs + dismantling wear and tear + insurance) * unforeseen rate = 80667 * 3% = 2420 yuan.
(8), the cost of capital: the cost of capital is negligible.
(9), management costs: management costs = (folding and unloading costs + packaging costs + transportation and loading and unloading costs + installation and commissioning costs + dismantling and wear and tear costs + insurance costs + unforeseen costs + the cost of capital) * management cost rate = 83,087 * 3% = 2493 yuan.
(10) In summary, after adding up the above costs, the equipment relocation cost is RMB85580.