Founded in 2001, Gallup is the leading MES system vendor in China and is committed to providing the world's top MES digital production management solutions for Chinese manufacturers.
Gallup's MES system is a production information management system for the shop-floor execution layer of manufacturing enterprises, which can provide enterprises with manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tooling and fixtures management, purchasing management, cost management, project management, production process control, underlying data integration and analysis, and upper-level data integration and analysis. The management modules, such as bottom data integration and analysis, top data integration and decomposition, create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform for the enterprise. The main functions are as follows:
In process control: MES manages the entire production process of production orders, and through real-time monitoring of all contingencies in the production process, it automatically corrects errors in the production process or provides decision-making support to realize the requirements of production scheduling; in the case of anomalies or too large a deviation from the production plan, it will provide timely feedback to the relevant personnel so that they can take appropriate measures.
In terms of task assignment: MES automatically generates the task assignment list after the completion of the production plan, and according to the changes in the actual processing capacity of the production equipment, it formulates and optimizes the specific process of production and the detailed operation sequence of each equipment; in order to improve the flexibility of the production, the production tasks are dynamically assigned on site according to the specific conditions of the execution of the production and the equipment situation, and in combination with the resource allocation.
In terms of resource allocation: MES provides enterprises with the real-time status of various production site resources through detailed data statistics and analysis, and closely coordinates with task allocation to configure the corresponding tools, equipment, materials, documents and other resources for each production process to ensure that each operation is prepared and executed according to scheduling requirements.
In terms of capacity balance analysis: MES analyzes and compares work center/equipment task loads, department/shift task loads, and work type task loads, etc. and makes corresponding evaluations, assisting planning and scheduling personnel in the outsourcing and balancing of production tasks and realizing the optimal production plan scheduling.
In terms of quality management: MES tracks the entire production process from raw materials to finished products, and collects real-time data on raw materials, production equipment, operators, and process batches to provide a basis for product use, design improvement, and quality control; it also identifies product problems based on test results and provides corresponding decision support.
In terms of document management: MES is a database-based solution with massive data storage and management capabilities, customized document management structure tree and version tracking, effective management of product design, operating procedures, process instructions, etc.; according to the processing task allocation, provide corresponding processing procedures and production information for each production process.
In terms of data collection: MES adopts different data collection methods according to different data, application scenarios, personnel capacity, equipment investment, etc., to obtain data of each process, equipment, materials, products, etc. in real time, and to statistically analyze them into the information required by other systems and managers.
In terms of human resource management: MES provides the status of personnel and related information, tracks individual work performance, and provides decision-making support for enterprises to achieve fine attendance management, control labor costs, easy performance appraisal, reduce employee turnover, and optimize personnel scheduling.
In terms of maintenance management: MES records the maintenance time, maintenance content, and cause of failure of each piece of equipment and tool, thus calculating the most common equipment/tool maintenance work and accumulating experience, managing and guiding the maintenance activities of production equipment and tools, and generating the corresponding maintenance experience documents for browsing and querying.
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