Introduction to TPM in the equipment independent preservation activities (3)

According to the domestic enterprise employees generally have little knowledge of equipment, equipment, weak foundation, can not directly into a step, in order to do a good job of preparation and increase the zero step. Zero step is mainly for managers in order to do a good job of training and do the preparatory work; in order to stimulate the enthusiasm of the ministry to do the steps.

The purpose is to:

① Understand why we need to do autonomous preservation

② Think about why forced deterioration occurs

③ Make preparations beforehand

The content of the need to prepare for:

① What kind of state of the scene in their own

② What kind of process, equipment, what kind of problem

③ What is the structure and function like? What kind of problems occur

④ Ensure that activities are carried out safely

⑤ What kind of cleaning should be used to prevent these problems, and what parts should be spot-checked

The main work is training and learning:

● Produce teaching materials on the principles of the structure of the equipment and train them, and deepen your understanding of the principles of the structure by hand-drawing the processing points or important parts;

● Sorting out and summarizing the faults, quality, and safety status of the equipment and publish it;

● Zero-step summary, to confirm the learning effect

Need to achieve the effect:

1, understanding of equipment: ① Understand the principle of the action of the equipment; ② draw the structure of the equipment with the sketch; ③ think about the occurrence of dirt, oil breakage, and what will be the adverse consequences of the loose bolts.

2, understanding of forced deterioration and waste: ① why forced deterioration occurs; ② what kind of waste will result from the occurrence of forced deterioration; ③ investigation of failures, defects, the occurrence of small stops.

3, to understand the safety of the situation: ① to develop the initial cleaning is expected to occur during the possible unsafe accidents (electrocution, residual pressure, detergent corrosion, foreign objects in the eyes, falling things from above ......, etc.) list; ② for the expected possible injuries to formulate countermeasures and good training.

4, master the necessary skills: ① cleaning ... to be able to effectively clean off the dirt, and find out the defective method; ② oiling ... purpose, method, type, amount; ③ fastening ... purpose, the correct fastening method. Method, the use of tools