(1) Rules and regulations on production safety
According to the Code for Safety Standardization of Hazardous Chemicals Business Units, the safety production rules and regulations that enterprises should formulate should at least include:
(1) Safety production responsibility system;
(2) Safety training and education system;
(3) Safety inspection and hidden danger rectification management system;
(4) Safety inspection and maintenance management system;
(5) Safety operation management system (including eight dangerous operations);
(6) Hazardous chemicals safety management system;
(7) Safety management system of production facilities (it can be made into a general system, including special equipment safety management system, building (structure) safety management system, electrical safety management system, safety protection facilities management system, labor protection articles management system, fire control and emergency facilities and equipment management system, monitoring and measuring device management system);
(8) safety investment guarantee system (safety production cost management system);
(9) Labor protection articles (tools) and health care articles distribution management system;
(10) accident management system (including accident reporting system);
(1 1) occupational health management system;
(12) warehouse and tank farm safety management system;
(13) safety production meeting management system;
(14) Safety management system for highly toxic chemicals;
(15) safety production reward and punishment management system;
(16) fire, explosion, dust and gas management system;
(17) fire management system;
(18) fire prevention and smoking ban management system (which can be incorporated into fire prevention and explosion prevention management system);
(19) management system for special operators.
Other systems:
1, Articles of Association of Safety Production Committee (Safety Leading Group);
2, safety responsibility assessment system (should be clearly defined assessment responsibilities, frequency, methods, standards, rewards and punishments, etc. ); (Incorporated into the performance appraisal system of safety standards)
3, risk assessment procedures or instructions;
4, major hazard management system;
5. Identify and obtain the management system of applicable safety production laws, regulations and standards;
6, the construction project safety facilities "three simultaneous" management system;
7. Safety management system for key equipment and key parts;
8, monitoring and measuring equipment management system;
9. Management system for safe disassembly and scrapping of production facilities; (included in the safety management system of production facilities)
10, contractor management system;
1 1, supplier management system; (The Company is named "Supplier Management Procedure")
12, change management system;
13, detection system for occupational hazard factors in production and workplace;
14, safety standardized performance appraisal system;
15, review and revise the management system of safety production rules and regulations and operating procedures;
16, emergency rescue management system.
(2) Work account
1, production facilities account (equipment and facilities list, important equipment account, special equipment account, buildings and structures account, safety facilities account, monitoring and measuring equipment calibration account);
These include:
(1) list of equipment and facilities (column setting should include equipment name, process number, specification, material, weight, manufacturer, volume, factory date, installation date, production date, drawing number, price, etc. )
(2) Important equipment account (column setting should include equipment project number, equipment name, related factors that need to be managed according to the requirements involved (highly toxic chemicals, major hazards, important environmental factors, specifications of special equipment, large-scale impact on safety and environmental protection of related systems), production management and technical requirements, implementation, etc. );
(3) special equipment account (column setting should include equipment name, process number, manufacturing unit, factory number, license number, equipment registration number, scheduled inspection date, inspection result, review date, etc.). );
(4) account of buildings and structures (column setting should include name, location, design unit, construction unit, completion date, design service life, building area, structural form, fire protection grade, etc.). );
(5) safety facilities account (column setting should include the type, name, location, quantity, responsible person, etc. );
(6) Monitoring and measuring equipment management account (including flammable, explosive, toxic and harmful, lightning protection and anti-static, pressure gauge, thermometer, liquid level meter and other monitoring and measuring equipment. The setting column should include classification, name, installation location, specifications, measuring range, accuracy grade, number, manufacturer, verification period, verification result, re-inspection date, etc. );
2, occupational health protection facilities account (mainly including dust, gas, heatstroke prevention and cooling facilities, such as shower, eye washer, etc. ; Column settings should include: category, name, location, calibration, maintenance date, update, person in charge, etc. );
3, protective emergency equipment account (such as air respirator, etc. Column settings should include equipment name, user, storage location, quantity, storage person in charge, collection time, use and maintenance, etc. );
4, personal protective equipment distribution account (record distribution and replacement, and so on and so forth. );
5. Safety warning identification account (including identification category, identification name, unit, setting place, setting time, quantity, maintenance responsible person, etc.). );
6, fire equipment account (column set up as above);
7. Accident account (including accident time, accident category, number of casualties, loss size, accident course, rescue process, accident lessons, four-pass treatment, etc.). );
8. Hidden danger rectification account (including hidden danger name, inspection date, cause analysis, rectification measures, planned completion date, rectification leader, rectification confirmer, confirmation date, etc.);
9, safety inspection account (including inspection time, inspection form, inspection object, participants, problems found and treatment, etc.). );
10, all kinds of work permit approval accounts (accounts are set according to work categories);
1 1. Accounting for the extraction and use of safety expenses (safety expenses include: the improvement, renovation and maintenance of safety protection equipment and facilities, emergency rescue equipment and equipment, safety protection of on-site operators, safety inspection and evaluation, assessment of major hazard sources and major accidents, rectification and monitoring, safety skills training, emergency drills and other expenses. );
12. Three-level safety education account for new employees (including name, gender, date of birth, education level, employee's arrival time, workshop or department, type of work, training hours (factory level, workshop, team), and test scores [factory level, workshop, team]);
13, special operations personnel account (including unit, type of work, name, gender, date of birth, education level, professional length of service, training unit, assessment results including theory and practice, evidence collection time, review time, certification number, etc. );
(3) Archives
1, files of major hazard sources (including name, quantity, nature, location, management personnel, management system, evaluation report, test report, etc.). );
2 major hidden danger files (including major hidden danger assessment report and technical conclusion, review opinions, hidden danger control plan (5 copies) and completion acceptance report);
3, special equipment files (including special equipment original data and maintenance data, registration certificate, regular inspection report, etc.). );
4. Employee safety training education files (one file for each person) can be made into employee safety training registration form, including name, identity, training time (start time and end time), training course name, training content, organizer, assessment results, etc. );
5. Archives of key devices and key parts (including list (name, quantity, nature and location of dangerous goods), management system, safety inspection report, etc.). );
6. Contractor files (including contractor's pre-qualification and selection, contractor's preparation confirmation before construction, contractor's performance evaluation and continued use, etc.). );
7. Supplier files (including supplier prequalification, selection, supplier update evaluation and frequent identification of procurement-related risks);
8. Chemical archives (including 1, chemical general survey form 2, chemical archives registration form 3, identification and classification report of unknown risk chemicals (if any) 4, safety technical specifications and safety labels of dangerous chemicals 5, physical and chemical data and hazards of non-dangerous goods);
9. Occupational health files (including 1, occupational disease hazard project declaration form, 2, occupational health management system, operating procedures and emergency rescue plan, 3, occupational disease prevention work plan and implementation plan, 4, monitoring and evaluation results of occupational hazard factors (report), 5, account of occupational disease prevention facilities, and 6, account of workers' personal protective equipment);
10, employee health monitoring files (including 1, workers' occupational history and exposure history of occupational poisoning hazards, 2, monitoring results of occupational poisoning hazards in corresponding workplaces, 3, occupational health examination results and treatment, 4, workers' health information such as occupational disease diagnosis and treatment).
(4) Planning and summary
1, annual safety work plan (the company and all departments should have plans, and the company's plan should include the safety investment plan, of course, the safety investment plan can also be listed separately);
2. Annual comprehensive maintenance plan (including safety facilities maintenance plan, which should be "five-fixed": maintenance plan, maintenance personnel, safety measures, maintenance quality and maintenance progress) and maintenance plan;
3, safety training and education plan (can be listed separately, can also be included in the safety work plan);
4, the annual occupational health prevention plan (also can be included in the annual safety work plan);
5, safety inspection plan (before each comprehensive inspection and special inspection, there should be a master plan, which can be included in the safety work plan at the beginning of the year);
6. Team activity plan (which can be made every quarter);
7, hidden dangers rectification plan (scheme);
8. The company and all departments should have an annual work summary; There should also be a summary after the special safety activities.
(5) Emergency plans and drills
1, accident emergency rescue plan;
2, major hazard emergency plan (can be combined with accident emergency rescue plan, can be made into a comprehensive plan and site disposal plan);
3. Emergency plan for key devices and key parts (on-site disposal plan).
The company's emergency plan should be integrated into an organic whole.
The special emergency plans of small companies should be merged into the company's comprehensive plans and on-site disposal plans.
4, emergency plan review record;
5, emergency plan for the record certificate (higher authorities and cooperative units to sign for the record);
6. Inform the society of emergency instructions (such as information cards and distribution records);
7, emergency rescue plan training records;
8. Emergency drill plan;
9, emergency drill records;
10, emergency drill effect evaluation report;
(6) Original records
1, safety meeting record (safety committee meeting, safety officer meeting, production operation dispatching meeting, etc.). );
2. Duty records of factories and workshops;
3, safety target completion assessment records;
4, safety responsibility assessment records (original records of safety rewards and punishments);
5. List of business activities;
6. List of equipment and facilities;
7. Job Hazard Analysis (JHA) and Risk Assessment Form (filing);
8. Safety checklist analysis (SCL) and risk assessment form (record);
(List or report of hazard identification and risk assessment)
9. List of main risks and control measures;
10, training record of risk assessment results (organized by groups and groups, which can be recorded in group activity records);
1 1, annual risk assessment (review) and risk control effect review (inspection) records (reports);
12, record of regular inspection (report) of major hazard sources;
13, major hazard assessment report;
14, monitoring record of major hazard sources;
15. List of laws, regulations and other requirements applicable to safety production of enterprises (and updated records);
16, publicity and training records of enterprises applying safety production laws and regulations and other requirements (see records of meetings and team activities for details);
17. Records communicated by the enterprise to relevant parties by using safety production laws, regulations and other requirements;
18, compliance evaluation report of laws, regulations and other requirements (at least once a year);
19, Analysis of Causes and Responsibilities of Non-conformance and Implementation Record of Rectification;
20, production safety rules and regulations and operating procedures regularly review records;
2 1, safety training and education plan change record;
22, employees (including managers) pre-job training and annual re-education assessment (nuclear) records;
23, "four new" training assessment (nuclear) records;
24, new employees "level 3" safety education record;
25, transfer, return to work secondary and tertiary safety education records;
26, foreign visitors and learners safety training records;
27, foreign construction unit operators safety training records (factory level, workshop level);
28, security team activity records;
29, safety training and education needs identification records (including all grass-roots units);
30, safety training and education effect evaluation report (for the record);
3 1, safety facilities management (inspection) records (which can be included in the safety officer checklist and post director inspection records);
32, safety facilities maintenance records;
33, safety valve, pressure gauge calibration records (can be made into table form, pressure gauge calibration records should include the name, installation location, range, accuracy grade, number, manufacturing unit, calibration date, red line position, etc. ; The safety valve calibration record shall include the installation location, safety valve model, working pressure, take-off pressure, seating pressure, calibration date, calibration result, next calibration date, etc. );
34, lightning protection and anti-static, flammable and toxic gas concentration monitoring alarm device measurement calibration records (report);
35, safety interlock device test maintenance records;
36, key equipment, key parts of the contractor's contracting point safety activity records;
37. Annual safety inspection report of key equipment and key parts;
38, the safety production management department of the contractor in place evaluation records;
39. Maintenance records (including the implementation of annual (monthly) comprehensive maintenance plan and daily maintenance plan);
40. Inspection, maintenance, delivery and acceptance form;
4 1, the relevant administrative departments (such as the security department) check the maintenance site inspection records;
42. Stubs of work permit (including hot work, entering confined space, breaking ground, temporary electricity consumption, blind plate blocking, circuit breaking, climbing, lifting operation, etc.). );
43, work risk analysis records (can be combined with work permit records);
44, the contractor's construction site safety management (inspection) records;
45, dangerous chemicals in and out of the warehouse records;
46, change (personnel, technology, facilities, institutions, etc. ) application acceptance form (filing);
47, emergency consulting service on duty record;
48, "one book and one sign" training record;
49, the product "one book one sign" distribution records;
50, workplace occupational hazard factors regular inspection records;
5 1, labor protection articles (appliances) regular calibration and inspection records;
52, emergency rescue and ambulance records, protective equipment use records;
53, emergency rescue equipment inspection and maintenance records (can be placed in the counter, regular collection and filing);
54, safety warning signs, inspection and maintenance records;
55, all kinds of safety checklist (record);
56, hidden dangers rectification notice;
57, hidden dangers rectification acceptance and implementation effect verification records;
58, safety standardization performance appraisal records.
(7) Other information.
1, implementation plan of safety standardization in the promotion process and related materials;
2. Documented safety production policies and objectives;
3, the main person in charge of the enterprise safety commitment (autograph);
4, enterprise personnel at all levels, all kinds of annual safety target responsibility (content targeted, not the same);
5, the establishment of production safety committee written documents;
6. Block diagram of safety management network system;
8, the main person in charge, safety production management personnel safety qualification certificate;
9, special operations personnel safety training certificate;
10, the standard data of safety cost extraction;
1 1, industrial injury insurance payment voucher;
12, "three simultaneities" documents of production facilities construction, "six stages" materials of construction and review opinions;
13. Description of various alarm and test instruments;
14, technical data of safety accessories such as safety valve, pressure gauge, thermometer and liquid level gauge;
15, periodic inspection report of special equipment;
16. Multi-contractor crossover operation safety management agreement (which can be written into the contract);
17, production facilities demolition plan, risk assessment and scrap acceptance data;
18, contractor's construction site management information (management of factory entrance certificate, training and education, management of procedures related to various operation activities, management of labor protection articles for construction personnel, management of safety facilities, management of safety joint meeting, management of safety inspection, etc.). );
19, occupational hazard declaration form;
20, accident investigation and handling report (including near misses).
(8) Safety Checklist
1. Safety checklist for comprehensive inspection, professional inspection, seasonal inspection and daily inspection at all levels (the checklist shall at least include inspection items, inspection standards, inspection methods, etc. ).
Principles for the use of safety signs
I. Safety signs required for the gate outside the factory
1. It is necessary to set relevant safety signs with height and width restrictions at the gate where vehicles enter and leave.
2. "No Smoking" safety sign.
3. Set safety protection signs according to factory conditions. Such as "safety helmet must be worn", "protective glasses must be worn" and "protective shoes must be worn".
Second, the safety signs needed in the factory.
1. Set warning signs in relevant places.
L Set "Beware of electric shock" in the power distribution room and switch.
L Set "Beware of Mechanical Injury" in the mechanical operation workshop where mechanical involvement, rolling, rolling and shearing are easy to occur.
L Set "Heart Hurts Hands" in the mechanical processing workshop which is easy to cause hand trauma.
L Set up "Beware of foot sticking" in casting workshops and workshops with sharp corners and loose materials that are easy to cause foot injuries.
2. Set graphic signs of compulsory preventive measures at the entrance of relevant workshops that need protection.
L "Safety glasses must be worn" should be installed in the workshop where splash is easy to occur, such as welding, cutting and machining workshops.
L "Ear protectors must be worn" is set in the workshop with noise exceeding 85dB.
L "Protective gloves must be worn" in workplaces where hands are easy to be injured, such as machining workshops where hands are easy to be cut and workplaces where electric shock is easy to occur.
L "Protective shoes must be worn" is set in the workshop which is easy to cause foot injury.
3. Use warning stripes to distinguish different workplaces.
L Important or dangerous production and processing areas can be demarcated with red and yellow zebra stripes, and "danger" warning signs can be posted in prominent positions to show their explanation.
L General working area or temporary storage area can be marked with yellow and black dots and marked with the word "Warning".
L Warning signs in other areas, such as safe passage and office, can be labeled with "Caution" and "Caution" for explanation.
4, escape routes and emergency equipment
Mark the direction of the escape route with dots and arrows. The nearest "exit" shall prevail.
L use labels to stick on corners, slopes, handrails and handles, showing a sense of hierarchy.
L there are steps, slopes or slippery positions, which can be prevented by anti-slip stickers.
L All "exits" should be marked with the word "exits" in a prominent position (emergency lights can be installed or fluorescent signs can be used if necessary)
L Put warning signs such as "No Entry" on the doors of equipment rooms such as power distribution room and air compressor room to illustrate.
L Put instructions and signs beside all emergency equipment, such as "1 19", "fire hydrant" and "eye washing station".
5, pipeline signs
Label all kinds of pipelines, indicating the liquid level, medium in the pipeline and flow direction.
Selection of safety sign materials
1, polypropylene board should be used on uneven surface or too rough wall.
2. Self-adhesive can be used for plane.
Color standard of safety signs (signs)
Clear and unified signs are important measures to ensure the safety of electricity use. However, due to more wires and inconsistent colors, it is easy to cause electrical accidents during operation. Therefore, the operation must be standardized to ensure the personal safety of workers. Signs are divided into color signs and graphic signs. Color signs are often used to distinguish wires with different properties and uses, or to indicate the safety level of a place. Graphical signs are usually used to warn people not to go near dangerous places. In order to ensure the safe use of electricity, color signs and graphic signs must be used in strict accordance with relevant standards. The standards adopted in China's safety color code are basically consistent with the draft international standard (ISD). The commonly used safety colors are as follows:
1, red: used to indicate prohibition, stop and fire fighting, such as signal lights, signal flags, emergency stop buttons on machines, etc. , all indicate "forbidden" information in red.
2. Yellow: used to mark danger. Such as "beware of electric shock" and "pay attention to safety".
3, green: used to mark safety. For example, "working here" and "grounding gas".
4. Blue: used to mark enforcement, such as "Safety helmet must be worn".
5. Black: A geometric figure used to mark the consistency of images, words and warning signs.
According to the regulations, in order to facilitate identification, prevent misoperation and ensure the safety of operators and maintenance personnel, different colors are used to distinguish equipment features. Such as electrical bus, phase A is yellow, phase B is green, phase C is red, and the exposed grounding wire is painted black. In the secondary system, the AC voltage loop is yellow, the AC current loop is green and the signal and warning loop is white.