As the name suggests, it means that according to the actual needs of the production process of the product is specifically tailored to the needs of a non-standardized automation equipment. Is the field of automation, the function of the equipment according to the product process requirements and tailor-made design, customized automated machinery production equipment. Convenient and flexible operation. Functions can be increased or decreased according to the user's needs, can be customized to a high degree. Commonly used in industry, electronics, medical, health and aerospace and other fields.
How to make non-standard automation equipment?
1, standard operating instructions (referred to as SOP)
The use of illustrated paper files (or electronic files) in the form of manufacturing, assembly, all the specific actions, the use of tools, cutting tools and fixtures, need to be processed, assembled raw materials and components (including standard parts), as well as the specific requirements of each process, and the successive order of processing to make clear and unambiguous provisions. And the use of 'anti-dumbing' description and corresponding measures, so that ordinary employees can use the simple method of 'follow the map', against the SOP to carry out and complete the processing, assembly work tasks.
2, product standard inspection instruction (SIP)
The use of illustrated paper files (or electronic files) in the form of raw and auxiliary materials, all semi-finished products, as well as the end of the assembly process, manufacturing, assembly, and finished products, against the technical requirements (i.e., dimensional tolerances, surface roughness, shape and location tolerances, material and appearance) at regular intervals or at a certain frequency, the use of the specified testing instruments, gages and inspection. The process and technology inspection is carried out at regular intervals or at a certain frequency, using the specified testing instruments, gauges and testing methods. And the use of 'anti-dull' description and the corresponding measures, so that ordinary employees can use the simple method of 'follow the map', against the SIP to carry out and complete all raw and auxiliary materials, processing, assembly and all other processes and finished products inspection tasks.
3, parts and bill of materials (referred to as BOM table)
Projects or production, assembly process, all the parts, raw and auxiliary materials, standard parts and the required tools, cutting tools and jigs and fixtures, the use of standardized forms, in accordance with the 'sub-division of the way', the Raw and auxiliary materials, components, tools, cutting tools and standard parts of the name, model specifications, quantity, parts serial number, drawing number and technical requirements, as well as the name of the supplier and other information, (if necessary, can be supplemented with pictures of the nature of the notes on the column) in accordance with the requirements of the 'anti-defective', in the BOM table in a clear and complete Recorded.
4, production line (referred to as the product line)
It refers to the raw and auxiliary materials through the processing, assembly processes and procedures, after the necessary N procedures, and finally can be continuous, stable production of the required products of a model. Generally, the raw and auxiliary materials and semi-finished products are transported by conveyor belt to the various processing stations continuously until the last process, completing the entire processing or assembly work.
5, the whole process (referred to as process)
In short, it is from the raw materials and components, to complete the end of the finished product of the entire processing, assembly of the manufacturing process.
What is the main purpose of "non-standard automation" design work?
1, generally using automation components such as: electric slide, cylinders, a variety of motors (such as: stepper motor or servo motor) and other drive units, and sensory components (such as sensors for various purposes), and electric turntable, belt conveyor, handling robot and other mechanical devices for conveying materials, and then equipped with grippers, vacuum suction cups, actuators and other implementation of the components, and supplemented by flexible program Automatic control unit, to replace the original production process in the corresponding manual or mechanical action, to enhance production capacity;
2, by improving the accuracy of mechanical action movement and movement beat, to replace the original production process, to improve quality;
3, mainly through the reduction of manual labor on the process, to reduce the intensity of labor and reduce production costs.
Many friends in the initial program design stage, it is easy to ignore the three main purposes, and ultimately often result in the whole has been designed, and production of equipment to complete the overall scrap. The formation of very serious consequences.